BUT.....here is what's weird and I'm wondering if something like this could have been the problem........ With Version 4.6r my backup file size was 82 mb in size (about a year and half of data).....after loading back into 4.5i with a new CF card....my .backup files is now half the size at only 38 mb........??????

Ideas why the huge difference??? I also run 2 EBOX 4300's.....one is still running 4.6t and the file size there is almost 88 mb with several more years of data.....but I"m not having problems with that one...
Gregg